Products Description
Traditional "one-step" systems-which mold finished products directly from raw materials-offer exceptional efficiency but often struggle with cutting quality. Conventional hard-mold cutting methods tend to "tear" the plastic, generating significant debris and dust; this not only compromises hygiene standards but also results in high scrap rates.
This in-line cutting machine offers the ideal solution to this challenge. Specifically designed to integrate with "one-step" molding machines, it utilizes high-precision servo-driven crank-linkage technology to ensure clean, dust-free cuts that meet medical-grade standards. Combined with its automatic stacking capability, the machine enables the creation of a fully enclosed, sterile production environment.
Parameter
| Main Body Structure | Servo-driven crank-link mechanism |
| Feeding Mechanism | Servo-driven pneumatic tab-pulling gripper |
| Cutting press | 80 Tons Adjustable |
| Effective Area | 900x650mm |
| Maximum cutting speed | 20–25 cycles/minute |
| Operating stroke | 150mm |
| Machine parallelism | ±0.05mm/1000mm |
| Power Supply Requirements | 380V 3-phase 50Hz |
| Total Power | 17kw |
| Machine Weight | 5500kg |
| Machine Color | Main unit color: Honggang Blue; Guard color: Silver-gray. |
Core Advantages & Features
1. Clean Production
Unlike traditional metal die-cutting, which generates microscopic particles, our servo-controlled stroke ensures a clean, precise cut every time. This is critical for food-contact and medical packaging applications, where strict "zero-contamination" standards apply.
2. Precision Processing
Repeat positioning accuracy reaches ±0.01 mm. The mechanical crank-linkage drive mechanism prevents stroke overshoot, ensuring consistent cutting depth across the entire cutting area.
3. Oil-Free Operation & 60% Energy Efficiency
Hydraulic systems are completely eliminated. There is no risk of oil leaks or valve sticking, and energy consumption is reduced by 60%-making it ideal for high-standard cleanroom environments.
4. Continuous High-Speed Integration
Perfectly synchronized with the forming machine, the system operates at speeds of 20–25 cycles per minute. Servo-driven pneumatic clamps ensure zero slippage during material transport, enabling continuous sheet processing.
Detail shot
Servo-driven crank-link mechanism
Servo-driven crank-rocker mechanism for cutting station features flexible motion profile, high repeat positioning accuracy, low noise and energy saving.
Touch control panel
Machine operating parameters can be set and controlled, making operation simpler, more precise, and faster.
Automatic stacking
Capable of fully automatic pick-up, stacking, and counting of cut products.
Feeding part
Precision material feeding system that constrains the material's position during transport.
Industry Applications
Medical: Sterile-compliant trays, surgical instrument packaging.
Food: Fruit containers, clamshells, and food-safe blisters.
Electronics: Precision phone component trays with anti-static requirements.
Why Partner with HONGGANG?
With over 20 years of expertise, HONGGANG provides CE-certified, factory-direct solutions for international manufacturers. We help you transition from manual, dirty processes to automated, high-precision, and green manufacturing.
We offer professional OEM and ODM services. We can customize thermoforming machines from design to manufacturing to meet your specific needs. We sincerely recruit agents worldwide to achieve mutual growth.
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