Troubleshooting and maintenance of belt embossing machine

Jul 04, 2019 Leave a message

Maintenance is to better maintain and prevent equipment. Deliberate prevention is an attitude and responsibility for equipment maintenance. What are the daily maintenance methods for belt embossing machines? Such as: daily maintenance, weekly maintenance, monthly maintenance, quarter maintenance, annual maintenance detailed maintenance work content is as follows:


(1) Daily maintenance The purpose of daily maintenance is to operate normally on a daily basis. The main maintenance parts are: voltage switch, water filter, and spark device. The test needs to be carried out according to the actual situation. For example, when checking the water filter, turn off the power and then clean it.


(2) Weekly inspection and one-day inspection, one-week inspection, this is the regulation. The weekly inspection mainly checks the main configuration of the leather embossing machine, the radio wave interference device, the abrasive tool, the pneumatic device, etc., and the cleaning work of the equipment must be kept clean and small. Objects can cause certain malfunctions to the device.


(3) Monthly inspection Positively check the leather equipment control equipment, such as circuit board, control switch, temperature equipment, barometer. It is valid for the detection of the control system. During many operations, due to overload, voltage shortage, sudden power failure and other details, it will cause a certain degree of burn to the control system.


(4) The season of maintenance has no effect on the leather embossing machine. The seasonal inspection is mainly for seasonal inspection of hydraulic oil and valve pump, oil filter net, pull plate, fuse, etc., such as hydraulic oil, the new machine manufacturer solemnly reiterates that in 3 Replace the hydraulic fluid after one month and clean and replace the filter oil mesh. Because the new leather machine is very strict with the first use of hydraulic oil, it needs to adapt to the hydraulic oil. A good hydraulic oil can better exert its performance. If it is not replaced for a long time, it may cause damage to the valve pump.


(5) Annual maintenance The annual inspection scope is large, mainly for maintenance of key parts transformers, solenoid valves, relays, oil cylinders, motor oil pumps, emergency brake switches, etc. and large cleaning operations. After knowing about the prevention and repair, there is a general idea about the general failure phenomenon. If there is oil leakage, the operation is not normal, the pressure is reduced, and it can not work. What are the causes of such sudden failures and the corresponding solutions? 

Corresponding treatment is as follows: 

1. Oil leakage phenomenon The reason for oil leakage is that the oil cylinder or oil seal is aging or the high pressure pipe joint is loose. The solution can replace the oil seal and tighten the oil seal.


2, can start but can not work In this type of fault is more common, poor switch, solenoid valve coil burned, loose stroke adjustment handle, etc., this kind of fault can fully explain the reason why the leather machine can start to work.


3. The operation is not normal, the pressure is reduced. The leather embossing machine has relatively high pressure requirements. It is willing to reduce the viscosity of the pressure oil, the single-head solenoid valve fails, the single-head valve J2 relay is burnt, and the main relay is in poor contact. Machine pressure has a certain impact! Fixed-time maintenance limited to alleviate the performance and life of the equipment. The good or bad of the equipment directly affects the quality and efficiency of the industry. There are many maintenance techniques similar to the daily maintenance methods of the belt embossing machine. Practice is often the key to solving the problem. As a machine repair, In addition to professional skills, attitude is the outsider's effort, the more the skills are said, the better than learning in practice, to be a professional qualified leather embossing machine machine repair!

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